Wednesday, October 15, 2014

Woodworking - Baby Changing Table

My latest woodworking project is the first for my upcoming little lady who is due in March.

I wanted to build something that would be around for a while, so I decided on a convertible baby changing table. Once she is out of diapers, the top is removable and it becomes a nice little shelving unit.

I was inspired by the Pottery Barn Universal Changing Table which goes for $499 on their website:

Me and my wife really like the quality and look of Pottery Barn baby furniture, but it's tough to swallow dropping that kind of coin on a piece of furniture that you'll use for only a few years. However, we are on the lookout on Craigslist still hopeful that the crib of our dreams will come up gently used. We missed out on one a few weeks ago by 15 minutes!

On to the project...

I was able to find some decent plans and cut sheets on a similar unit (sans drawers) on www.anawhite.com and used those as a guide for what I was going to do.

I made a trip to Lowes to purchase all the materials. The cost for all of the wood was around $80. For the stiles and rails of the outer face frame and pine I chose poplar. For the shelves, I chose some wide pine boards. I am sure that you could build it cheaper, but good luck finding anything more economical at your lumber store that is straight enough to do a decent job. I would recommend in hindsight using plywood for the shelf and top material, rather than wide boards like I did. It's nearly impossible to eliminate cupping or bowing in a board that wide.

On to the instructions

Step #1 - Cutting all the pieces to length on the miter Saw
I suggest poplar, it's the most economical hardwood that's readily available and easy to work with due to it still being relatively "soft"


Step #2 - Assemble the side face frames


Step #2 - Attach the shelves and top material to a side face frame
Bottom shelf attached

I utilized pocket holes to not only join the shelves to the face frame, but I also used them to get the width I needed for the shelves out of narrower material.

All the shelves attached
Step #3 - Attach the face frame rails to front and back face of the shelves and top
Fairly easy to flush up the face frames after shelves installed

Add caption
Step # 4 - Assemble removable changing top

Important Note - my plans called for the width of the changing pad compartment (large rectangle on left) to be only 15.5" wide, this needs to be 16" to fit the changing pads they sell at Babies R Us
Step #5 - Attach removable top to base

TOP - No changing top
BOTTOM - Changing top attached



Step #6 - Trim out the top



Step #7 - Sand Prime and Paint
I used one coat of primer and 2 coats of Sherman Williams High Gloss. I applied it with a Wagner project sprayer with a mini roller and a quality brush to cut in at the joints and fix any over spray. 
Da Vinci, I am not
Finished product
Final Verdict: First - the cost. The cost of the wood was about $80, the fasteners were probably about $8, the sand paper was another $5, and the cost of the primer and paint probably added another $10-$20 roughly (I bought $100 worth of paint for several projects). So in one respect it's more than $400 cheaper than buying the Pottery Barn piece.
Second - the time. All told, this project took about 8 hours, start to finish. I built this piece in the dead of winter, and struggled to find a day that it was finally warm enough to paint it outside.
Third - the problems. Other than the weather, the top dimensions needed to be bigger to really accommodate most changing pads. Also, using plywood for the shelves would have been much easier and cleaner.

I'll post a picture in the nursery once we get it done!