Wednesday, August 14, 2013

Woodworking - Building an Entertainment Center with The Kreg Jig

This is the first big project that I will be building with my
Kreg Toolbox Master Collection Model 

Problem: No good place to put the surround sound receiver, subwoofer, Xbox, Blu Ray player, and satellite receiver. We kind of just stuck it in the corner and hoped that it wouldn't fall down and  with a little house guest on the way, I wanted to come up with a more permanent, and safe solution to storing all of our living room electronics. 

Solution: I took the free book shelf plans from www.kregtool.com and modified them to make a custom built entertainment center for the living room. 

Step 1 - Build a face frame
I used 1x poplar for the face frame


Step 2 - Build 1 side and attach to the face frame
I used 3/4" oak veneer plywood for the sides
Step 3 - Build 3 shelves and attach to face frame and one side

Step 4 - Attach other side piece to shelves and face frame


Step 5 - Attach the top and it's all over but the shouting
Now I just have to pick what finish I want to put on it...can you say floor stain?

Woodworking - Hardwood Floor Refinishing Project

The first project I started was the kitchen cabinets, which is still in progress and I'll blog on later. The second project was the hardwood floor refinishing. The steps involved with this project take about a week per room start to finish.

Step 1 - Remove all furniture from the room
You are left with a distressed floor and a happy hound Lucy
Pretty evident that this floor needed redone
Step 2 - Rent a drum sander and edge sander. I used Arts Rental, everyone else had them all rented out

Step 3 - Use the large drum sander to sand the "field" and the edge sander on the perimeter. It took me several passes with the drum sander to get it all the way down to wood. 

Step 4 - Switch to a finer grit sand paper to smooth out the rough sanding. Again, took me a few passes to smooth it out.

Step 5 - Once you have it sanded to a smooth face, take your time getting it swept and cleaned up, I used tack cloth to do a final wipe down.


Step 6 - Apply pre-stain wood conditioner to the now bare wood floor.


Hard to tell in this picture, but the pre-stain makes the wood appear damp. It's meant to prevent blotchiness and even the stain's penetration.
Step 7 - Apply first coat of stain. I used a Wooster 2" synthetic brush to apply with the grain of each board. Then let it set for a few minutes and take a rag to wipe up whatever hasn't soaked into the wood, again wipe with grain of the wood to avoid streaking.
Step 8 - Apply second coat of stain. We decided that we wanted a darker finish after the first coat had dried so we applied a second coat, repeating the process of step 7.

Difference between 1 coat and 2 coats of stain

Difference between unstained and 2 coats of stain

Step 9 - After the stain is no longer tacky, you can apply the first coat of Polyurethane. The poly that I chose only takes 2 coats for maximum protection.

Step 10 - After the polyurethane has had an opportunity to dry, at least a day, you can do a light sanding with 120 grit sand paper and I used an orbital sander. After you carefully clean up all the dust, you can apply the second coat.

 Step 11 - Depending on conditions, 72 hours (or more) later you're done! Unfortunately for me, I'm only 1/2 way done. Now I have to move all the furniture from the living room to the dining room and do it all over again in the other room. Here are some pics of the finished dining room.